About
Most mid-market manufacturers already have the strategy. They have an ERP, they have a planner, they have a forecast, and they still walk into the monthly executive meeting with three numbers that don’t agree.
That’s the gap VAST Insight Partners was built to close.
We install the forecasting process first, because that’s where a plan becomes something a plant can actually build to. The SIOP cadence goes in downstream and picks up those inputs. Demand and the expectations of demand drive supply, and supply drives the financial impact the executive meeting exists to decide on. Run it in that order and the meeting has something real to reconcile. Run it backwards and you’ve built a very organized way to be wrong on schedule.
Underneath sits the analytics that keep it honest. ABC/XYZ segmentation, days of supply, OTIF, forecast accuracy and WAPE, and safety stock parameters sized for this year’s volatility instead of last year’s scare.
The fix is almost never a better model. It’s a cadence somebody owns.
Working capital comes off the shelf. Service gets predictable enough that you can put a number on it and hold the number. The cost of expedites and rework stops quietly eating manufacturing and corporate both. And margin starts to look like what the business is actually capable of.
$10M OFF THE SHELF
On one engagement, $10M of working capital came off the shelf and went back into the business. No new system and no new model. Safety stock settings that had been sized during a scare, and never revisited after it ended, re-cut to the volatility the business actually had.